Shape Pouches

Shape Pouches

Custom Shape that combine Innovative designs with high-performance packaging
Custom Shape that combine Innovative designs with high-performance packaging
Duropack's Shape Pouches use advanced printing, lamination and precision die-cut technologies. Designed to offer excellent barrier protection while enhancing shelf visibility, our shape pouches are ideal for brands looking to make a lasting impression in competitive retail environments.
Duropack's Shape Pouches use advanced printing, lamination and precision die-cut technologies. Designed to offer excellent barrier protection while enhancing shelf visibility, our shape pouches are ideal for brands looking to make a lasting impression in competitive retail environments.

What is a Shape Pouch?

Shape Pouches are manufactured in custom outline instead of standard rectangular shape. Although they could be of any custom shape, their form could be Stand Up/ Three Seal/ Gusseted/ Flat Bottom etc. Benefits they offer :

Enhanced Shelf Appeal

Strong Brand Identity

Increased Brand engagement

Superior Retail presence

These pouches are available in a wide range of optional features as shown in the illustration.

Finish of the Pouch

Shape Pouch uses multiple material layer combinations to meet a desired look and feel, while also ensuring excellent strength, durability and and reliable product protection

Materials We Offer

We manufacture diverse packaging structures using Polyester, BOPP, Metallized Polyester, Aluminum Foil, Multi-Layer Films, and Kraft Paper.

Materials We Offer

We manufacture diverse packaging structures using Polyester, BOPP, Metallized Polyester, Aluminum Foil, Multi-Layer Films, and Kraft Paper.

Materials We Offer

We manufacture diverse packaging structures using Polyester, BOPP, Metallized Polyester, Aluminum Foil, Multi-Layer Films, and Kraft Paper.

Common Structures in Shape Pouch Range 

Flexible packaging is made of thin layers bonded together — like a sandwich. Each layer has a job. The laminate composition often  includes a mix of Printable Layer, Barrier Layer and a Sealant Layer

Common 2 layered structures (Print Layer/ Sealant Layer)

1. PET/ PE or BOPP/ PE 2. METPET/ PE 3. Kraft Paper/ PE

Common 3 layer structures (Print Layer/ Barrier Layer/ Sealant Layer)

Common 4 layer structures (Print Layer/ Barrier Layer/ Barrier Layer/ Sealant Layer)

Common 2 layered structures (Print Layer/ Sealant Layer)

1. PET/ PE or BOPP/ PE 2. METPET/ PE 3. Kraft Paper/ PE

Common 3 layer structures (Print Layer/ Barrier Layer/ Sealant Layer)

1. PET/ METPET/ PE or BOPP/ METPET/ PE  2. Kraft Paper/ METPET/ PE 3. PET/ Alu Foil/ PE or BOPP/ ALU FOIL/ PE 4. PET/ BOPA/ PE or BOPP/ BOPA/ PE 5. Kraft Paper/ Alu Foil/ PE

Common 4 layer structures (Print Layer/ Barrier Layer/ Barrier Layer/ Sealant Layer)

1. PET/ Alu Foil/ BOPA PE or BOPP/ Alu Foil/ BOPA/ PE  2. Kraft Paper/ Alu Foil/ BOPA/ PE

Key Features

Advanced materials and smart structures designed to protect your product and elevate your brand. These variations improve usability, freshness, and convenience for consumers.
Heat sealable

Secure airtight sealing

Food Grade

Safe for direct contact

Moisture Barrier

Protects against humidity

Recyclable

Eco-conscious materials

Multi-Layer Laminate

Enhanced product safety

Custom Laminates

Built for your needs

Preserves Taste

Locks in freshness

Multiple Sizes

Fits every SKU

Heat sealable

Secure airtight sealing

Moisture Barrier

Protects against humidity

Multi-Layer Laminate

Enhanced product safety

Preserves Taste

Locks in freshness

Food Grade

Safe for direct contact

Recyclable

Eco-conscious materials

Custom Laminates

Built for your needs

Multiple Sizes

Fits every SKU

Heat sealable

Secure airtight sealing

Preserves Taste

Locks in freshness

Custom Laminates

Built for your needs

Moisture Barrier

Protects against humidity

Food Grade

Safe for direct contact

Multiple Sizes

Fits every SKU

Multi-Layer Laminate

Enhanced product safety

Recyclable

Eco-conscious materials

13+ Industries

Trusted Packaging Experts Across Diverse Industries

From food to pharma, we manufacture high-quality packaging across the world that protects, preserves, and promotes your products.

Printing Technologies

Branded Packaging, Your Way

Rotogravure, digital, static, or stock—we offer packaging that fits your product and your brand.

Industry recommends

Rotogravure Printing (Cylinder Print)

MOQ 15,000+ pcs

Ideal for high-volume, low-cost packaging.


With sharp detail, vibrant colors, and lasting durability, rotogravure printing is the industry’s go-to for bulk production. Ideal for large runs where quality and consistency matter most.

✅ High-quality, long-lasting print
✅ Cost-effective for large quantities
✅ Low per-unit cost at scale
📦 Pouch MOQ: 15,000+ (depend on pouch size & format)
💡 Cylinder cost applies upfront
📦 Custom Printed Roll MOQ: 300kg+ (depend on dimensions & structure)

Ready-to-Ship Pouches

MOQ 500+ pcs

Fast, flexible packaging — just add your label.


Our ready-to-dispatch inventory includes standard-size pouches in popular formats. With a low minimum order of just 500 pieces, it's a quick and easy solution for businesses looking to brand and go.

Standard Sizes of Standup Zipper Pouches

Spout Pouch Range

Side Gusset Pouches

Single Serve Pouches

Entry-Level Support

Digital Printing | Static Printing

MOQ 1,000+ pcs

Choose vibrant Digital printing for full-color designs and low MOQs — ideal for startups and seasonal runs OR Opt for Static surface printing for a clean, minimal look on ready-stock pouches.

Digital Printing -

Sharp HD printing suitable for low MOQs

High unit pricing

Static Printing -

Surface printing for minimal designs

Done on ready stock pouches

Rotogravure Printing (Cylinder Print)

Industry recommends

MOQ 15,000+ pcs

Ideal for high-volume, low-cost packaging.


With sharp detail, vibrant colors, and lasting durability, rotogravure printing is the industry’s go-to for bulk production. Ideal for large runs where quality and consistency matter most.

✅ High-quality, long-lasting print
✅ Cost-effective for large quantities
✅ Low per-unit cost at scale
📦 MOQ: 15,000+ (depend on pouch size & format)
💡 Cylinder cost applies upfront

Ready-to-Ship Stock Pouches

MOQ 500+ pcs

Fast, flexible packaging — just add your label.


Our ready-to-dispatch inventory includes standard-size pouches in popular formats. With a low minimum order of just 500 pieces, it's a quick and easy solution for businesses looking to brand and go.

Standard Sizes of Standup Zipper Pouches

Spout Pouch Range

Side Gusset Pouches

Single Serve Pouches

Entry-Level Support

Digital Printing | Static Printing

MOQ 1,000+ pcs

Choose vibrant Digital printing for full-color designs and low MOQs — ideal for startups and seasonal runs OR Opt for Static surface printing for a clean, minimal look on ready-stock pouches.

Digital Printing -

Sharp HD printing suitable for low MOQs

High unit pricing

Static Printing -

Surface printing for minimal designs

Done on ready stock pouches

Industry recommends

Rotogravure Printing (Cylinder Print)

MOQ 15,000+ pcs

Ideal for high-volume, low-cost packaging.


With sharp detail, vibrant colors, and lasting durability, rotogravure printing is the industry’s go-to for bulk production. Ideal for large runs where quality and consistency matter most.

✅ High-quality, long-lasting print
✅ Cost-effective for large quantities
✅ Low per-unit cost at scale
📦 MOQ: 15,000+ (depend on pouch size & format)
💡 Cylinder cost applies upfront

Ready-to-Ship Pouches

MOQ 500+ pcs

Fast, flexible packaging — just add your label.


Our ready-to-dispatch inventory includes standard-size pouches in popular formats. With a low minimum order of just 500 pieces, it's a quick and easy solution for businesses looking to brand and go.

Standard Sizes of Standup Zipper Pouches

Spout Pouch Range

Side Gusset Pouches

Single Serve Pouches

Entry-Level Support

Digital Printing | Static Printing

MOQ 1,000+ pcs

Choose vibrant Digital printing for full-color designs and low MOQs — ideal for startups and seasonal runs OR Opt for Static surface printing for a clean, minimal look on ready-stock pouches.

Digital Printing -

Sharp HD printing suitable for low MOQs

High unit pricing

Static Printing -

Surface printing for minimal designs

Done on ready stock pouches

FAQ'S

Got a quick question?

We're here to help you make the right decision. Explore our frequently asked questions and find answers below.

1. What are gusset pouches used for?

Gusset pouches are perfect for high-volume or bulk packaging — commonly used for pulses, grains, flour, pet food, protein powders, and more. The expandable sides or bottom allow for more storage while maintaining structure.

2. Are gusset pouches suitable for food products?

3. Can gusset pouches be customized with printing and features?

4. Do gusset pouches work well for export?

5. Are eco-friendly gusset pouches available?

6. What sizes and formats are available?

7. Can I get gusset pouches with spouts or zippers?

8. What makes Duropack’s gusset pouches different?

Get a Quote!

Share your requirement and we’ll get back with the best packaging solution within 24 hours.

By submitting this form, you consent to being contacted via call or SMS on the number provided. These communications may be sent through a third-party service provider.

Get a Quote!

Share your requirement and we’ll get back with the best packaging solution within 24 hours.

By submitting this form, you consent to being contacted via call or SMS on the number provided. These communications may be sent through a third-party service provider.

Get a Quote!

Share your requirement and we’ll get back with the best packaging solution within 24 hours.

By submitting this form, you consent to being contacted via call or SMS on the number provided. These communications may be sent through a third-party service provider.